Chocolate Machine
Shanghai Papa Machine Technology Co.,LTD is a leading automatic encrusting machine company that has been serving the industry since its inception in 2014. We pride ourselves on being an integrated industrial company that specializing in designing and developing the most advanced double filling encrusting machine, liquid filling encrusting machine, scotch egg encrusting machine, four hoppers encrusting machine and other complete food machinery.
Why Choose Us
Dedicated Team
We have a highly dedicated team of experts who are passionate about designing and manufacturing cutting-edge food machinery solutions that cater to the needs of our clients in the most efficient and effective manner.
Customized Solutions
We understand that every client's needs are unique, which is why we offer customized solutions that meet their requirements. Our machinery is designed to optimize production processes, reduce labor costs, and ensure product consistency and quality.
Quality Assurance
Quality control is always a top priority for us, from start to finish.Before being shipped, each product will be completely constructed and thoroughly tested. Our machine has also been CE, SGS, and TUV certified.
Production Market
Our business philosophy of "honest management" has attracted more and more domestic and foreign customers, and our products are exported to Europe, the United States, France, Britain, Australia, Japan, Italy, the Middle East, South Africa, Southeast Asia and other countries and regions.
- Coating products with chocolate allows you to overcome certain tastes and smells of your products. You can use a chocolate coating machine on medicinal product to mask their taste and/ or smell.
- When you apply a chocolate coat, you enhance the flavor of your products. You can, for instance, add a chocolate coating over a mint candy product.
- Using chocolate coating allows you to increase the palatability of some foods. Some food substances are plain as they are and having a chocolate coat enhances their delectableness.
- You can augment the durability of your food substance by using chocolate coating. A chocolate coating secures the flavor of a food substance while reducing the rate of deterioration.
- Chocolate coating enhances the product properties such as texture. Chocolate coated products have a different feel to the tongue such as when employed over biscuits and cakes.
Paramenters
|
Model |
400 |
600 |
900 |
1200 |
|
Belt width(mm) |
400 |
600 |
900 |
1200 |
|
Belt speed(m/min) |
1-10 |
1-10 |
1-10 |
1-10 |
|
Cooling tunnel length(m) |
10 |
14 |
20 |
24 |
|
Refrigerating unit(set) |
2 |
3 |
4 |
5 |
|
Tunnel temperature(°C ) |
2-10 |
2-10 |
2-10 |
2-10 |
|
Total power(kw) |
12.1 |
20.8 |
23.8 |
27.8 |
|
Weight(kg) |
2000 |
2450 |
3400 |
4100 |
|
Dimension(mm) |
14200x950x1800 |
18200x1150x1800 |
24200x1450x1800 |
28250x1750x1800 |
Parts of a Chocolate Chocolate Machine
Speed Control
The speed control is an electronic component you use in the coating optimization of various products. You have different approaches to the coating process requiring different execution speeds.
Thermoregulator
The thermoregulator is essential in helping you achieve temperature control during the chocolate coating process. Temperature is essential in maintaining the consistency of the chocolate and having excess or low temperature can be disastrous.
Control Panel
The control panel is a human machine interface you use to control functions during the chocolate coating process. You insert your desired parameter at the control panel upon which the information transfers to the PLCs for action.
Melting Tank
You use a melting tank to melt the chocolate you need for the coating process. The melting process involves heating using an electric or gas heat source such as heating rods.
Feed Tank
You hold the products you intend to coat in the feed tank from where you introduce them to the coating platform. In the feed tank, you keep the products at the desired conditions while also helping prevent their contamination.
Coating Pumps
The coating pumps are useful in conducting the flow of the chocolate for coating purpose through nozzles. Such pumps employ a pneumatic system to subject the chocolate concentrate to flow via the pipe system.
Conveyer Belt
When you employ the chocolate coating machine for large scale production, a conveyer belt is necessary to facilitate product movement. Gear drives power these conveyer belts by moving chains below them which hold these belts made from food grade material.
Cooling Tunnel
A chocolate coating machine can also entail a cooling tunnel for increased cooling efficiency of products coated with chocolate. Cooling tunnels employ forced convection currents to create an air flow that eliminates the hot air carrying heat away.
How a Chocolate Coating Machine Works
Melting Process
The chocolate coating process involves the application of liquid chocolate over products and then cooling them. You convert chocolate into liquid by melting the chocolate in a melting tank.
Coating Process
The coating process entails covering the surfaces of products in the desired chocolate layer. You use a platform such as a meshwork rack on a feed band which implements the transport of the products.
Cooling Process
In the cooling process, you move the products to a conveyer system that passes through a cooling tunnel. In the cooling tunnel, you cool the products as the chocolate coat solidifies.
The Role of Chocolate Machine in Production
Melting and Mixing
The first step in chocolate production involves melting cocoa butter or chocolate liquor and mixing it with sugar, milk powder (for milk chocolate), and other ingredients. Chocolate melting tanks are used to melt solid chocolate or cocoa butter into a liquid form, ensuring smoothness and consistency.
Refining and Conching
After the ingredients have been mixed, the chocolate mixture is passed through a refiner to reduce the particle size of the sugar and cocoa solids. The refining process ensures that the chocolate has a smooth, velvety texture, free of gritty particles. Chocolate refiners use rotating steel rollers to grind the ingredients into a fine paste.
Tempering
Tempering is one of the most critical processes in chocolate making, ensuring that the chocolate solidifies with a glossy finish, smooth texture, and snap when broken. Tempering involves carefully heating and cooling the chocolate to align the cocoa butter crystals in a stable form. This process prevents issues like chocolate bloom (a whitish, streaky appearance) and ensures a high-quality final product.
Molding and Enrobing
Once the chocolate has been tempered, it is ready to be poured into molds or used to coat other confections like nuts, fruits, or cookies. Chocolate molding machines are designed to fill molds with chocolate quickly and efficiently, ensuring consistent shapes and sizes for chocolate bars, pralines, or other molded products.
Applications
Date Products
Chocolate-covered dates stuffed with nuts, caramel, or marzipan.
Bakery Items
Chocolate-glazed donuts, cookies, or pastries.
Health Snacks
Chocolate-coated dried fruits or nuts for energy bars and trail mixes.
Confectionery
Custom chocolate-covered treats for holidays, gifts, or private labeling.
Warranty Service
The warranty duration is 12 months, and we additionally provide lifetime paid repairs or arrange for engineers to do servicing for you.
Payment Terms
30% T/T as down payment, 70% balance paid before shipping. Or Irrevocable L/C at sight.
Delivery Time
We will deliver the machine in 7-10 workdays after you pay the balance payment.
Shippment
Normally, Most customer choose shipping by sea,as shipping is much cheaper. If customer requires, we can also transport the machine by air.
Transport Package
Use strong export standard wooden box.
FAQ
We're well-known as one of the leading chocolate machine manufacturers and suppliers in China. If you're going to buy high quality chocolate machine, welcome to get more information from our factory. For price consultation, contact us.
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